Six Basic Reasons That Cause Construction Machinery Breakdown

Breakdowns are a nuisance (to say the least) in construction projects. They don’t just incur owners costly expenses, they also slow down entire projects. But do you know that machinery breakdowns don’t just happen right away? When a piece of equipment stops working properly, that’s mainly because it hasn’t been checked regularly.

In this article, we will share with you some of the most common reasons why construction equipment experience downtime.

Not Reading the Manufacturer’s Manual

Plenty of operators are guilty of this one. When operating the machine, it is really important that the operator read the manual provided by the manufacturer. The manual can teach the operator a lot of things about the machine like its operational parameters and the proper way of using it.

Furthermore, the operator’s manual also describes how to fix problems once they occur so that the operator can easily troubleshoot a problem without having to wait for a mechanic.

No Regular Maintenance and Checkup

Another common reason why construction equipment breaks down is because the machines don’t receive the recommended regular maintenance and checkup. It is particularly important to grease the vehicles’ innards on a timely basis as, in case you don’t know, improper lubrication is one of the many reasons that can cause the machine to easily get broken.

A regular inspection will not just ensure that the equipment is in good working condition and prevent downtime, it can also help guarantee everybody’s safety in the work site. And not just that, a scheduled maintenance can help you save money from expensive major overhauling.

Among the most common maintenance mistakes committed on construction equipment are failing to replace belts, oil chains, inspect gearboxes, and check transmission levels. Apart from a daily walk-around inspection, operators and mechanics should conduct a thorough regular maintenance checkup of the machine.

Overworking the Equipment

When pressed with an upcoming deadline, construction firms usually conduct overtime work just to guarantee that the project they have gets finished on time. While in itself there is no problem about this at all, operators must make sure that the equipment are not overworked. Operating a machine well beyond its limit can cause it to experience accelerated wear and tear and that is why it is vital that all construction machinery used in the operation are given enough time to cool down before they are used again.

Besides not overworking them, construction machines should not be used above their specified limitations.

The limitations set by the manufacturer can typically be found on the operator’s manual.

Not Replacing Worn Parts of the Equipment

As mentioned earlier, one of the common mistakes operators commit when it comes to machine maintenance is by failing to replace worn equipment parts. But you know what’s worse than this? Waiting for worn parts to completely break before replacing them. This makes heavy-duty equipment even more dangerous to use in the workplace since there is a greater tendency that they will malfunction during an operation.

Before it even snaps or breaks, it is always safe to replace a vital component once you’ve noticed that it is showing signs of damage. Don’t wait for accidents before you consider replacing it! To make it easier for you to find the parts right away, it is a good idea to keep records of reliable and trustworthy dealers of machine and construction equipment in the Philippines.

Additional information: According to experts, there are times when operators replace the part that broke but fail to inspect and replace other parts that may have caused that particular part to get broken. Examples of this include replacing the belt when the pulley was actually bad or changing the machine’s drive chain when its sprocket was shot.

Improper Storage of the Machine

Did you know that improper storage of your equipment can also lead it to easily get broken? In our previous articles, we have always emphasized the importance of properly storing the equipment in order for it to last longer, and that is still the same if you want to reduce your machine’s downtime. Exposure to dust, rain, flood water, harsh sunlight, etc. can cause the machine to corrode and easily get broken.

Apart from regularly cleaning the equipment, see to it that you store them properly when they are not used.

One of the easiest ways of reducing machinery downtime is by being a responsible owner or operator. Make sure to take good care of your equipment so that you won’t experience breakdowns from time to time.

Truck Spare Parts Philippines: A Guide for Finding the Right Parts

Top quality spare parts, tools, and equipment—these are among the most important assets in any company, whether you’re in the trucking business, construction, or any industry that utilizes heavy machinery and equipment that needs regular maintenance.

To make sure that daily operations run smoothly and without problems, you need to have your equipment in perfect working order. And for this to happen, you need to employ best practices and preventive maintenance on a regular basis. In other words, maintenance is crucial for avoiding breakdowns and downtime in the middle of a project.

But things don’t always go as planned.

No matter how often you check your fleet for problems or how often you employ preventive care and maintenance, sudden breakdowns that require immediate repair and parts replacement can still happen without warning.

It is during these moments that it pays to have a stock of good spare parts ready for when the need arises.

Finding Good Quality Truck Spare Parts in the Philippines

In the off chance that you find yourself in need of a spare part that is not in your current inventory list, there are few things you can do.

Contact Local Suppliers

First, you need to contact your local parts supplier for proper support. If they don’t carry the specific component that you need, they might be able to point you in the right direction. If you’ve been in the business long enough, you should already have several reliable local suppliers in your phonebook.

Use the Internet

If there’s nothing your local suppliers can do to help procure the part you need, you can always turn to the Internet. Visit a few local websites and conduct some research about the construction equipment Philippines you’re looking for. Check out community forums, manufacturer websites, and social networking sites for additional information about how and where you can obtain the component.

Visit Your Local Junkyard

“One man’s trash is another man’s treasure”—this is a very relatable adage for this kind of situation. If you are having a hard time finding the right spare part that you need, why not visit your local junkyard to see if there are trucks in there that have similar parts as yours? You might just be able to salvage the components you need for less expense.

Visit Your Local Commercial Truck Dealers

Reputable dealerships do not just sell brand new trucks and other heavy equipment. They also market used equipment products, as well as used and brand new spare parts. Therefore, your local dealerships could be a good source of truck or any heavy equipment spare parts.

If you want to save time, you can contact the dealers by phone to check if they have what you are looking for. If they have it in stock, then you can go and visit them to inspect the component personally.

Order a Replacement Part via Third-Party Manufacturers

There are third-party manufacturers that provide aftermarket spare parts, accessories, and components that you can turn to. Once again, you need to go online to find the information you need about these businesses, check their inventory, and then figure out how to order the products you want.

Order Brand New Parts from the Equipment Manufacturer

Your final option is to go to the original equipment manufacturer and order a new component. You can visit the official website of the manufacturer and go on from there. But it should be pointed out that this option is only a last resort.

Sometimes, it may take days before you get the spare parts you need, especially if the local warehouse of the manufacturer does not have the component in stock. They might have to order it offshore. And these things tend to be quite expensive, especially if the part you are looking for is quite rare.

The Bottom Line

The best way to avoid having to tire yourself from looking everywhere for a specific truck spare part is to keep an inventory of spare parts at all times, especially those that require constant replacing. Having the spare part ready and available can save you time and money.

It’s not always a challenge to look for commercial truck spare parts, since they can be easily obtained from suppliers and dealers. The important thing is to learn to anticipate potential problems and to always be prepared. Because when you are prepared, knowing how to deal with problems or obstacles won’t be a problem anymore. This will not only save you time and effort, but it will also help you save money as you won’t have to keep spending for what will not really be of help to you or your truck.